Congratulations on your new ENVO Flex Snowbike! This guide will walk you through the assembly process step-by-step. Before you begin, ensure you have all the necessary tools:

• Tools:
  • Allen key Set
  • 17mm Wrenches or Adjustable Wrench

Step 1: Unboxing and Preparation

1. Remove Packaging: Carefully remove all packaging materials from the frame.

Step 2: Install the Handlebar

1. Loosen Fork Bolt: Use the number 5 Allen key to loosen and remove the bolt securing the fork.
2. Insert Handlebar: Align the handlebar with the fork tube and slide it into place.
3. Tighten Fork Bolt: Reinstall and tighten the bolt to secure the handlebar.

Step 3: Install the Rear Track Assembly

1. Remove Track Bolts: Remove the two bolts from the snow track.
2. Align and Install: Align the snow track holes and insert the bolts. Ensure the longer bolt goes on the non-drive side and the shorter on the drive side.
3. Adjust Track Tension: Use the 17mm wrenches to adjust the track tension. Loosen the outer nuts to expand the frame and prevent the track from rubbing.

Step 4: Install the Front Ski

1. Remove Ski Bolt: Remove the large bolt and spacer from the ski assembly.
2. Align and Insert: Align the fork with the large hole and insert the bolt.
3. Add Spacer and Secure: Place the spacer between the ski arms and tighten the bolt with a washer and nut.
4. Install Ski Hooks: Install the hooks to secure the ski arm to the fork and tighten them.

Step 5: Connect Electrical Cables

1. Connect Motor Cable: Align the arrows on the motor cable connectors and plug them together.
2. Connect Front Cables: Align the arrows on the front cable connectors and plug them together.

Step 6: Install the Chain

1. Attach Chain Ends: Connect the chain to the sprocket and the motor.

Step 7: Final Assembly

1. Install Paddle and Battery: Attach the paddle and battery to the bike.
2. Check Bolt Tightness: Ensure all bolts are tightened securely.

Conclusion

Your ENVO Flex Snowbike is now ready for action! Before your first ride, double-check all connections and bolts to ensure a safe and enjoyable experience. Happy riding!